So, I left an important part of the story out because it didn't seem relevant to the "please be safe" topic, but I will share them now.
My rifle has an adjustable gas block. I turned the auto-loading system off. When you do this, you use the rifle like a bolt action gun. You fire a shot, charge it. Fire a shot, charge it. I used the rifle in this mode so I could get less recoil and have better luck zeroing the rifle.
I fired 200 rounds using this method that day. I hit the bolt release 40 times. After manually pulling and releasing the bolt 240 times in one day, I only had one occurrence where the weapon discharged on its own.
The reason I know the hammer came off the sear is because after the round went off, I visually inspected the bolt, saw that it was fully locked, aimed down range and tried to pull the trigger, but nothing moved. I figured the hammer was was already forward because I had a dead trigger. I pulled the mag, popped the rear take-down pin and hinged it up. I visually confirm the hammer did indeed slip off the sear and it was all the way forward. I inspected all the parts to make sure nothing was loose, did a few dry charges and fires, everything seemed okay, so I went back to my "bolt action like" shooting.
grumpyMSG wrote:All that said, your rifle should not have discharged when you chambered around. For starters, it sounds like you were messing with the rifle/scope and had the bolt locked to the rear, but did not have the selector set on safe.
You are correct.... sort of. The safety was not engaged, but I wasn't "messing" with the scope with the bolt open and a mag in it. That is a very bad idea. The scope has tactical turrets. I would fire a five round group, inspect the group, turn the dial, pull the charging handle and let the bolt catch do it thing, insert a fresh mag, aim down range, hit the bolt release, fire five more rounds.
You cannot engage the safety between rounds when manually cycling the rifle. I also don't normally put the safety switch on during mag swaps because I wouldn't do that in a live fire situation. I am not trying to build habits that will increase my response time if I am ever in a gun fight with my battle rifle. (God willing, that will never happen. Something has gone horribly wrong in the world if I'm in a gun fight.)
grumpyMSG wrote:You said you recently installed a Giessele trigger, did yours come with replacement pins? If it did come with the replacement pins, did you install the new tighter tolerance pins with it or were you using your rifle's original pins?
It did come with replacement pins and they are installed. Yes, they were very snug compared to the mil-spec pins I pulled out.
grumpyMSG wrote:You mentioned the rifle bump firing. It sounds like your rifle in it's current condition could possibly fail a functions check.
ENSURE THE RIFLE IS UNLOADED, WHEN YOU PERFORM A FUNCTIONS CHECK!! With the weapon pointed in a safe direction, place the selector lever on safe. If it won't go, ensure the magazine is removed. Lock the bolt to the rear, place the selector lever on safe and ensure the chamber is empty. Release the bolt. Attempt to pull the trigger, the hammer should not fall. Place the weapon on fire. Squeeze and hold the trigger. The hammer should fall, remember that sound. While still holding the trigger, pull the charging handle all the way to the rear and release it. Slowly release the trigger, I emphasize SLOWLY, you should hear a small clunk as the hammer drops from the hook on the disconnector to the hook on the hammer. YOU SHOULD NOT HEAR THE HAMMER FALL, like you heard earlier. Now squeeze and hold the trigger and the hammer should fall. Do the squeeze, hold, charge the weapon, slow release cycle at least five times, preferably 10. The hammer should never fall during the slow release. If it does fall during the slow release, contact Giessele immediately about what needs to be done to remedy the situation. They have a stellar reputation and should be able to help you quickly.
I did the function test you outlined above. I did not have any malfunctions. I also pulled the charging handle about 20 times and let it go and the hammer never came forward.
I think you hit the nail on the head with the safety switch. The bolt moving forward and locking is just so jarring that the whole gun moves forward in your hands. Its almost like recoil, but going forward instead of back. If the safety was on, it may not have happened. I think the bolt slamming forward is rattling the hammer off the sear. This would explain some of the double fires that I thought were bump fires. It may not happen when its cold and I'm performing dry tests, but the heat from live fire may be causing something to swell out of spec.
The next time I go to the range, I am really going to focus on the trigger discipline and ensure that I am following through on the trigger pull and retaining the trigger in the full rear position every shot. I am hoping it was just a fluke and will never happen again, but if there is a problem, I'm sure Giessele will make every effort to help troubleshoot and repair the issue.